To ensure the right quality products, an AQL chart has to follow during inspection of apparel which varies from product to product, process to. BS is a random sample inspection method based on mathematical theory of probability. ‘AQL’ stands for ‘Acceptance Quality Limit’, and is defined as the “quality As you can see in the chart below, if you follow the AQL tables, the number of .. if there is more than one defect on a garment, how is this counted.

Author: Kajora Shakagrel
Country: South Africa
Language: English (Spanish)
Genre: Video
Published (Last): 25 May 2005
Pages: 246
PDF File Size: 19.67 Mb
ePub File Size: 17.62 Mb
ISBN: 971-8-23417-795-6
Downloads: 46924
Price: Free* [*Free Regsitration Required]
Uploader: Yozshuzragore

Record the spreading defects by the quantity of defects found for each checkpoint. The acceptable score varies.

It should be noted here that, most of the acceptance decisions of garment export order shipments are made on the basis of AQL based sampling plans. The inspectors should not develop a set routine. Mazharul Islam Kiron is a textile consultant and researcher on online business promotion.

Visually inspect the alignment of the edge with the table top. Lot or Batch size: Total penalty points found in the sample inspection: The primary purpose of the in-process auditing is to identify problems as early as possible. Cutting Room Quality Control. Results from knitting machine continuing to run with missing end. This is also often referenced as “inline” inspections or inline audits.


The term AQL stands for garmentx quality level or acceptance quality level.

AQL Charts for Quality Inspection

In order to manufacturer high quality garments, companies involved in manufacturing need to maintain some sort of quality assurance or quality control plan and procedures. Notify me of follow-up comments by email. There should be no tolerance. Bad press-offs usually start a new roll of fabric. It is not based on each actual defect on the garment.

Follow your buyers quality manual for the AQL levels for different kind of defects. The fabric should be inspected prior to the fabric reaching the cutting tables.

AQL Charts for Quality Inspection

For critical defects, they adopt a Zero Acceptance Level. The fundamental principal is that manufacturers and suppliers wish to maintain control over the quality of their clothing, fabric, footwear, fashion accessories garmente.

Quality Assurance is similar to quality control. Dye or ink smudged along width of fabric as a result of the printing machine stopping. There is also a Dallas System published in the ‘s.

Aal they want a 4. Acceptable Quality Level AQL refers to the maximum number of defective items that could be considered accepted during the random sampling of and inspection.

They must have full manufacturing knowledge as well as top notch managerial skills. One of the keys to producing good quality merchandise is an in-process quality control program. Results from creased fabric passing through squeeze rollers in the dyeing process.


Having known what is Ggarments He is also a contributor of Wikipedia. In general cases the buyer will determine which sampling plan and what AQL to adopt.

FULL AQL (Acceptable Quality Level) INSPECTION (LEVEL 2.5)

Your email address will not be published. How to garmejts in AQL based inspections? The defects are based on defective units defective garment. Corporate Social Responsibility Solutions Audit.

The defect classification works as follows. Most machines have a stopping device to stop the machine when a needle breaks. On napped fabric, final pressing may not be able to restore fabric or original condition. This results in various colors of the design not garmrnts printed in the proper position. If they have 15 defective units or more they are rejected. For example, you have two shipments that your need to inspect following 2. Do not only record the problem.

This site uses Akismet to reduce spam. Leave a Reply Cancel reply Your email address will not be published. Dirty, oily looking spots on the warp or filling yarns, or on packaged-dyed yarn.